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Air Core Inductor
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Seamless Prototype Air Core Inductor Custom Air Coil Inductor 6G WiFi 7 Ready Volume Production

Seamless Prototype Air Core Inductor Custom Air Coil Inductor 6G WiFi 7 Ready Volume Production

Brand Name: Hoan
Model Number: HALA-CUSTOM-FP
MOQ: 10 Pieces
Payment Terms: L/C,D/A,D/P,T/T,Western Union
Detail Information
Place of Origin:
Shannxi,China
Certification:
ISO 9001:2015, RoHS, REACH
Dimensions:
Varies By Model
Nature:
Inductor
Operation Frequency:
50Hz-5MHz
Frequencyrange:
Up To 100 MHz
Tolerance:
±5%
Highlight:

Seamless Prototype Air Core Inductor

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Custom Air Coil Inductor

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Seamless Prototype Air Coil Inductor

Product Description

Custom Air Core Inductor Future Proof Next Gen 6G Wi-Fi 7 Ready Seamless Prototype Volume Production Scaling


HALA-CUSTOM-FP: Future-Proof Air Core Inductor for 6G/Wi-Fi 7 & Seamless Production Scaling

Future-Proofing for Next-Gen Telecom — 6G/Wi-Fi 7 Ready

The HALA-CUSTOM-FP is engineered for multi-generation telecom roadmaps. Air-core μ₀=1.0 physics is valid to optical frequencies — no Snoek's limit, no gyromagnetic resonance, no frequency-dependent permeability collapse that limits ferrite inductors above 2GHz. The platform covers 5G FR2 (24–47GHz) production-qualified, Wi-Fi 7 (5.9–7.1GHz, 320MHz BW) with flat L(f) for wideband channel matching, Wi-Fi 8/60GHz WiGig geometrically ready, and 6G sub-THz (110–300GHz) platform-ready with sub-100µm ID mandrels and single-turn geometries.

Seamless Scaling: Prototype to Volume Production

The transition from prototype to production is where most custom component programs fail. The HALA-CUSTOM-FP eliminates this discontinuity by keeping the manufacturing platform identical at every scale: same tungsten carbide mandrel, same closed-loop servo wire tension, same 100% in-line optical inspection, same per-coil RF test station. The coil measured from a 10-piece prototype lot is statistically indistinguishable — within VNA measurement uncertainty — from the coil measured from a 10,000-piece production lot six months later. Volume capacity scales to 100,000+ pieces per month via multi-machine parallel production.

100% RF Electrical Testing & Sorting at Any Scale

Every coil receives 100% RF testing (L, Q, SRF, R_DC) with per-coil 2D data matrix identification — identical test architecture from the first prototype to the millionth production coil. Production scaling amplifies quality problems; 100% testing eliminates them at source.

Key Specifications

Parameter Value
Frequency Coverage 100 MHz – 20 GHz production, extendable to 300 GHz platform-ready
5G FR2 Readiness 24–47 GHz, production qualified
Wi-Fi 7 Readiness 5.9–7.1 GHz, 320MHz BW, flat L(f)
6G Sub-THz Readiness 110–300 GHz, platform-ready
Prototype-to-Production Identity Same mandrel, wire, tension, test — identical S-parameters
Volume Capacity Up to 100,000+ pieces/month
RF Test Coverage 100% per-coil: L, Q, SRF, R_DC — all volumes
Coil Inner Diameter 0.3 mm – 5.0 mm, sub-0.3mm for sub-THz
Turn Count 1–50 turns (single-turn for sub-THz)
Wire Diameter 0.03, 0.05, 0.08, 0.10 mm enameled copper
Wire Material OFHC Copper (99.9%), silver-plated or gold-bonded
Inductance Range 2 nH – 500 nH (sub-nH for sub-THz)
Q Factor ≥100 @ 1 GHz
SRF >20 GHz (>50 GHz custom geometries)
Max Current Up to 500 mA DC, zero magnetic saturation
Operating Temperature -55°C to +125°C
Lead Configuration Straight axial, SMD flat-top, custom
Lead Plating Electroless tin, silver, gold flash, solder-dipped
Test Data S2P Touchstone per lot (100MHz–26.5GHz, 201 points)
Compliance RoHS, REACH, Halogen-Free, CM-Free
Platform HALA precision automated winding
Prototype Lead Time 5–7 business days, MOQ 10 pieces

Applications

  • 5G FR2 to 6G Migration Path — same platform, supplier, and air-core physics across generations
  • Wi-Fi 7 Tri-Band Routers and Access Points — wideband flat inductance across 2.4/5/6GHz
  • LEO Satellite Constellation User Terminals — seamless scaling from 10 to 10,000+ units
  • mmWave Automotive ADAS Sensor Front-Ends — platform consistency for multi-year programs

Contact us with your current frequency band, future roadmap requirements, and production volume forecast. Prototype quantities with full scaling assessment ship in 5–7 business days.