HongAn Microwave Co., Ltd.
english
français
Deutsch
Italiano
Русский
Español
português
Nederlandse
ελληνικά
日本語
한국
polski
فارسی
বাংলা
ไทย
tiếng Việt
العربية
हिन्दी
Türkçe
indonesia
|
| Brand Name: | Hoan |
| Model Number: | HALA-CUSTOM-PS |
| MOQ: | 10 Pieces |
| Payment Terms: | L/C,D/A,D/P,T/T,Western Union |
At millimeter-wave frequencies, geometric precision determines electrical consistency. The HALA-CUSTOM-PS delivers ±2µm coil ID control, <±1.5µm (3σ) turn-to-turn pitch uniformity, and ±3µm (3σ) coil length tolerance — verified by 6-axis machine vision at 2µm/pixel resolution on every single coil. Tungsten carbide precision mandrels maintain <±0.5µm drift per 1M coils, and closed-loop servo wire tension (0.5–5.0gf, 100Hz bandwidth) ensures inter-winding gap uniformity <±2µm. Active shape-lock pneumatic extraction preserves geometry during mandrel removal.
Every coil is individually tested at >30 coils/minute: RF inductance at specified frequency (100MHz–20GHz), Q factor, self-resonant frequency, and DC resistance (4-wire Kelvin). Coils are binned by tolerance grade (±20% standard, ±10% precision, ±5% high-precision). This eliminates the sampling risk inherent in AQL-based lot testing.
Parameter changes (lead length, plating, tolerance) flow into the next production lot with zero tooling change. Geometry changes (custom coil ID or turn count) ship in 5–7 business days with full verification cycle. Each coil receives a unique 2D data matrix linking to per-coil RF test records, wire spool genealogy, process parameters, optical inspection images, and S2P Touchstone characterization data — full digital twin traceability from raw material to finished coil.
| Parameter | Value |
|---|---|
| Coil ID Precision | ±2µm absolute, <±0.5µm drift per 1M coils |
| Pitch Uniformity | <±1.5µm (3σ) turn-to-turn |
| Coil Length Tolerance | ±3µm (3σ), in-line laser micrometer |
| Lead Symmetry | <±15µm between left and right leads |
| RF Test Coverage | 100% per-coil: L, Q, SRF, R_DC |
| Test Throughput | >30 coils/minute |
| Tolerance Binning | ±20% / ±10% / ±5% |
| Per-Coil Traceability | Unique 2D data matrix, full digital twin |
| ECN Parameter Change | Next production lot, no tooling change |
| ECN Geometry Change | 5–7 business days, full verification |
| Coil Inner Diameter | 0.3 mm – 5.0 mm, sub-0.3mm available |
| Turn Count | 2–50 turns, 100% encoder-verified |
| Wire Diameter | 0.03, 0.05, 0.08, 0.10 mm enameled copper |
| Wire Material | OFHC Copper (99.9%), silver-plated or gold-bonded |
| Inductance Range | 2 nH – 500 nH |
| Frequency Range | 100 MHz – 20 GHz |
| Q Factor | ≥100 @ 1 GHz |
| SRF | >20 GHz |
| Max Current | Up to 500 mA DC |
| Magnetic Saturation | None — air core μ₀=1.0 |
| Operating Temperature | -55°C to +125°C |
| Lead Configuration | Straight axial, SMD flat-top, custom |
| Lead Plating | Electroless tin, silver, gold flash, solder-dipped |
| Test Data | S2P Touchstone per lot (100MHz–26.5GHz) |
| Compliance | RoHS, REACH, Halogen-Free, CM-Free |
| Platform | HALA precision automated winding |
| Prototype Lead Time | 5–7 business days, MOQ 10 pieces |
Contact us with your target specifications, tolerance grade, and traceability requirements. Prototype quantities with full Digital Twin Package ship in 5–7 business days.
